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Always on
since 1920
28-05-26

AI in industrial engineering: why people still matter most

By Gary Shepherd, managing director at James Ramsay

Artificial intelligence is rapidly becoming one of the biggest talking points across engineering, manufacturing and industrial operations. Every week seems to bring another new tool promising faster decisions, smarter maintenance, improved reporting or greater operational efficiency.

And there is no doubt AI has a major role to play in the future of industrial engineering.

Used properly, it has the potential to improve productivity, support planning, streamline administration and help businesses process information more effectively than ever before. In sectors where speed, data and operational efficiency matter, those opportunities are significant.

But like any technology shift, the real challenge is understanding where AI genuinely adds value — and where human expertise, judgement and relationships remain irreplaceable.

At James Ramsay, we see AI as a tool, not a substitute for engineering experience.

There are already practical ways AI can support engineering businesses positively. Organising information, improving reporting structures, analysing maintenance trends, helping identify patterns in operational data and supporting planning processes are all areas where AI can enhance efficiency.

For businesses managing large volumes of technical documentation, compliance records or maintenance schedules, AI-driven systems can also help reduce administrative burden and improve accessibility to information.

That matters because engineering businesses today are operating in increasingly complex environments. Clients expect faster response times, stronger reporting, greater visibility and improved operational resilience. If AI can help teams spend less time on administration and more time delivering value, that is a positive step forward.

However, there is a clear line between supporting engineers and replacing engineering judgement.

Industrial engineering is still fundamentally a people business.

It relies on experience, accountability, communication and trust built over years of working relationships. It relies on engineers understanding live environments, operational pressures and the consequences of getting decisions wrong. It relies on site teams solving problems in real time, often in unpredictable conditions where no algorithm can fully understand the wider operational context.

That is why we are very clear internally about how AI should and should not be used.

We actively encourage our teams to use AI tools to help organise information, improve structure and support reporting processes where appropriate. Those applications can improve efficiency and free up valuable time.

But there are areas where we do not believe AI should replace people.

One example is communication. Our business is built on real people and real relationships. Clients work with us because they trust our engineers, our judgement and our ability to understand their challenges. Authentic communication matters in this industry.

Equally, engineering decisions themselves cannot become overly dependent on automation. AI can support analysis, but it cannot replace responsibility. It cannot replicate decades of practical engineering experience or fully appreciate the nuances of operating within critical live environments where safety, downtime and operational continuity are on the line.

There are also wider considerations around data quality, cybersecurity and overreliance on automated outputs. Poor data produces poor insight. Businesses adopting AI too quickly without governance, training or understanding risk, will create new operational vulnerabilities rather than solving existing problems.

The companies that benefit most from AI in the coming years will not necessarily be those using the most technology. They will be the ones that combine technology intelligently with skilled people, strong operational culture and engineering expertise.

That balance is critical.

AI will absolutely shape the future of industrial engineering. It will improve efficiency, support better decision-making and create new opportunities across maintenance, operations and project delivery. But the industry should be careful not to confuse automation with expertise.

Engineering has always been about people solving problems, building trust and delivering under pressure. No technology should ever lose sight of that.

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